Failure Mode & Effect Analysis (FMEA) and Control Plan

Certificate of completion (supplied by PasarTrainer)

Training Material

A true-false test to assess the participants' proficiency level prior to enrolling in the training program.


Pre-Test (10 Questions - Closed Book)

* Control Plan function
* Control Plan Steps
* Converting FMEA to Control Plan


This module explains an overview of Control Plan and how its relation with FMEA


Module 2. Control Plan

* FMEA Introduction ( Function, benefit, application purpose)
* Types and development steps of FMEA
* Prepare the FMEA
* Optimize improvement in FMEA



This module explains an overview of FMEA theory and how to practice it


Module 1. FMEA

* Group exercise : How to transform FMEA to Control Plan


A group role play or exercise (case study) where participants are asked to make Control Plan based on their own process in company


Presentation : Group discussion on preparing Control Plan and linked with FMEA 

* Group exercise : Observe the possiblities of weakness on their each process flow.
* Presentation of their observation result and how to solve or improve it based on FMEA requirement steps


A group role play or exercise (case study) where participants are asked to make FMEA based on their own process in company


Presentation : Group Discussion on preparing FMEA

* Contain the essay questions to measure the understanding level of participants. This is a pure level of test based on participants express their undestanding, by write down the answer as description of knowledge practice, and  not rely on the multiple choices


Participants are required to fill the essay questions related with training theme in order to measure their level understanding


Post-Test (5 Questions - Closed Book)

FMEA and Control Plan as part of IATF 16949 core tools, that designed for helping manufacturer particularly automotive suppliers to design, control and optimizing their production process in order to prevent mistakes during process, unpredictable cost due to mishandling, prevent the customer claim due to poor quality, and ensure product launched is safe for customers.

After completion of this program, participants will be better able to:
* Design good FMEA and linked to Control Plan.
* Understand the benefit FMEA implementation in their process.
* Recognizing possibilities of root causes problem on their product design and process.
* Prevent mistakes and developing quality improvement in their process and product.	
